Crusher Forgings Supplier

In the abrasive world of mining and metal smelting, equipment components face a brutal combination of high-velocity impact, extreme pressure, and elevated temperatures. Standard cast parts often fail prematurely under these conditions, leading to costly downtime. To ensure continuous production in excavation and rolling machinery, the industry demands crusher forgings that possess superior metallurgical density and structural integrity.

At ACE Group, we synthesize heavy-duty forging power with advanced material science. Our integrated production—from the 15-ton electro-hydraulic hammers at Jiangsu ACE Energy Technology to our precision heat treatment resistance furnaces—ensures that every component is engineered to thrive in the most hostile industrial environments.

1. The Forging Edge: Impact Resistance & Core Toughness

The primary failure mode in crushing equipment is "brittle fracture" caused by sudden shock loads. While casting can leave internal microscopic voids, the forging process at ACE Group compresses the metal, refining the internal microstructure to eliminate porosity.

Why Forged Crusher Components?

• Grain Refinement: Forging aligns the metal's grain flow to the shape of the part, providing maximum resistance to the impact forces encountered during rock crushing.

• Optimized Internal Structure: Our precise heat treatment optimizes the balance between surface hardness (to resist wear) and core toughness (to prevent snapping).

2. Specialized Manufacturing for Harsh Environments

Mining and metallurgical processes require more than just "hard" metal; they require stable, wear-resistant alloy materials.

• Advanced Forging: Utilizing 15-ton electro-hydraulic hammers, we achieve the deep penetration necessary for large-scale mining shafts, hammers, and rollers.

• Precision Heat Treatment: Our resistance furnaces and quenching tanks allow us to perform precise Quenching & Tempering (Q&T) and Induction Hardening. This ensures the parts can withstand the high-temperature working environment of smelting and rolling without losing structural stability.

• Precision Machining: At Yancheng ACE Machinery, we provide the final tolerances required for high-efficiency assembly, ensuring perfect fitment in complex crushing mechanisms.

3. Surface Protection: The 400μm Anti-Corrosion Barrier

Mining sites are often acidic or highly saline. Yancheng ACE Surface Treatment Technology utilizes a heavy-duty power & free chain coating line to apply a one-time coating thickness of 400μm. This ultra-thick layer provides reliable anti-corrosion and weather-resistant protection, ensuring that parts remain intact during transit, outdoor storage, and operation.

4. Technical Specifications & Applications

5. Frequently Asked Questions (FAQ)

Q1: Why are crusher forgings better than castings for heavy-duty mining?

A: Castings are susceptible to "internal defects" like gas pockets, which act as stress-concentration points. Under the heavy loads of a crusher, these pockets lead to cracks. Forging mechanically deforms the metal, closing these voids and creating a "tough" fiber-like structure that is nearly impossible to shatter.

Q2: How does ACE Group manage the high-temperature requirements of metallurgical equipment?

A: We use specialized wear-resistant alloy materials with high thermal stability. Through our precise heat treatment processes, we stabilize the microstructure of the steel so it maintains its hardness and yield strength even when exposed to the radiant heat of smelting and rolling processes.

Q3: Can ACE Group handle customized production for non-standard equipment?

A: Yes. As a Specialized, Refined, Unique, and Innovative Enterprise, we specialize in customized production. Our facility occupies over 50,018 square meters and is equipped with a range of electro-hydraulic hammers (3t to 15t) to handle various sizes and geometries for specific project needs.

Q4: What quality standards do your products meet?

A: Our subsidiaries are certified by TÜV Rheinland ISO 9001 and maintain ISO 14001, 45001, and 50001 certifications. Every part undergoes strict inspection, including ultrasonic flaw detection, to ensure it meets international industrial standards.