Applications
Petrochemical forgings play critical roles in storage, transportation, and extraction processes of petrochemical production, with specific uses as follows:
Pressure vessel forgings: Withstand high internal pressure, serving as core components of pressure vessels (e.g., reactors, storage tanks);
Pump and valve forgings: Control fluid transportation, ensuring precise regulation of oil, gas, and chemical media in pipeline systems;
Drilling and production machinery forgings: Applied in oil and gas extraction operations, such as drill collars and wellhead components, adapting to downhole harsh conditions;
Flange pipe fittings: Realize pipeline connection, providing sealed and stable joints for medium transmission between equipment and pipelines.
Production
Material selection: Special alloy steels resistant to hydrogen-induced cracking (HIC) and stress corrosion are adopted, ensuring the forgings can withstand corrosive petrochemical media.
Forging processes: Advanced technologies like large-scale die forging and high-temperature forging are employed to enhance the material’s mechanical properties and structural integrity.
Quality assurance: Strict non-destructive testing (e.g., ultrasonic testing, radiographic testing) and physical-chemical property tests (e.g., tensile strength, impact toughness tests) are conducted to guarantee quality reliability.
Services
A full-lifecycle service system is provided, covering:
Early-stage design: Offering material selection optimization suggestions based on specific working conditions (e.g., high temperature, high pressure);
Manufacturing process: Conducting real-time quality monitoring to ensure compliance with technical standards.
Post-delivery support: Providing inspection, maintenance, and modification services to extend the service life of forgings.
Advantages
Excellent mechanical properties: High strength and toughness enable the forgings to bear extreme pressure and impact loads in petrochemical processes.
Superior corrosion resistance: Resists chemical corrosion from harsh media (e.g., hydrogen sulfide, acidic solutions), avoiding material failure;
Reliable sealing performance: Flange fittings and valve forgings ensure tight sealing, preventing medium leakage.
Harsh condition adaptability: Safely operate under high-temperature, high-pressure, and highly corrosive environments in the petrochemical industry, guaranteeing continuous and stable operation of production systems.
ACE Group is a comprehensive enterprise group focused on the heavy industrial manufacturing sector. Its business spans forging, heat treatment, precision machining, welded structures, and heavy-duty power & free chain spraying production. This integrated layout covers the core production processes of the industrial machinery industry, combining technological strength with large-scale production capabilities.
Core Subsidiaries Details:
Jiangsu ACE Energy Technology Co., Ltd.: The group's core production base, officially commencing operations in November 2025. It occupies 55 acres with a total floor area exceeding 50,018 square meters. The factory is equipped with 3-ton, 5-ton, and 15-ton electro-hydraulic hammers; 1-meter and 1.5-meter vertical ring rolling machines; energy-efficient natural gas heating furnaces; heat treatment resistance furnaces; quenching tanks; induction hardening equipment; machining centers; and other production equipment.
Yancheng ACE Machinery Co., Ltd.: Established in 2019, it occupies 20 acres with a floor area of 13,333 square meters. It possesses an integrated welding-straightening structural steel production line and a precision machining workshop.
Yancheng ACE Surface Treatment Technology Co., Ltd.: Operates a heavy-duty power & free chain large-scale powder coating production line. Focusing on professional surface treatment technology, One-time coating thickness achieves 400μm, providing reliable anti-corrosion and weather-resistant protective performance and appearance optimization solutions, enhancing the group's full life-cycle product services.
ACE Group is supported by a management team of young key members who are experienced in materials, heat treatment, machining, and surface treatment industries. They are well-versed in international and domestic standards, pioneering, and committed to innovation. The subsidiary ACE Machinery has passed TÜV Rheinland ISO 9001 Quality Management System certification, as well as ISO 14001, 45001, and 50001 system certifications. It is recognised as a Specialised, Refined, Unique, and Innovative Enterprise, a National High-Tech Enterprise, and holds a 3A-level enterprise credit rating.
Relying on integrated MES and ERP management systems, the integration of informatisation and industrialisation, data cloud storage, and aiming to build a modern, energy-efficient enterprise, the group maintains a comprehensive inspection system. It possesses inspection tools, non-destructive testing equipment, and qualified personnel, implementing strict controls from material internal quality to appearance and dimensions. All outgoing products undergo 100% inspection, adhering to the business philosophy of pursuing 100% qualified outgoing products and zero customer complaints. A CNAS-standard laboratory will be established to provide scientific testing support for quality control during production and technological R&D, thereby enhancing product quality and technological innovation.
In the future, ACE Group will continue to leverage the technical advantages and industrial synergies of its subsidiaries. Through standardised production, specialised technology, integrated services, and a stringent quality control system, it is committed to providing efficient and reliable industrial manufacturing solutions for global clients, steadily advancing towards becoming a leading comprehensive manufacturing service provider in the industry.
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